Manufacturing MANUFACTURING AUTOMATION SYSTEM
Forgeworks
THE CHALLENGE
Forgeworks had limited visibility into production, manual quality control processes, and frequent equipment downtime that disrupted operations.
OUR SOLUTION
We built a comprehensive manufacturing automation system connecting production lines, quality control, and predictive maintenance with real-time monitoring and AI-powered insights.
KEY RESULTS
28%
increase in throughput
62%
reduction in defects
3.5×
faster changeovers
94%
equipment uptime
TECHNOLOGY STACK
Python React IoT Azure TensorFlow Time-series DB
PROJECT TIMELINE
11 months
TEAM
13 engineers, 2 designers, 1 product manager
"We went from reactive to predictive. The system catches problems before they happen."
Robert Martinez
Plant Manager, Forgeworks
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